Hey guys! So, you're looking to soup up your 2019 6.7 Cummins? Awesome! One of the best ways to unleash some serious power and performance from your truck is through a turbo upgrade. But, with so many options out there, it can feel a little overwhelming, right? Don't sweat it. This guide is designed to break down everything you need to know about 2019 6.7 Cummins turbo upgrade kits, helping you make the best decision for your needs and budget. We'll cover everything from the benefits of upgrading to the different types of kits available and what to consider during installation. Let's dive in!

Why Upgrade Your 2019 6.7 Cummins Turbo?

Alright, let's talk about why you might want to consider a 2019 6.7 Cummins turbo upgrade. The stock turbo on the 6.7L Cummins is pretty solid for everyday driving and towing, but it does have its limits. If you're looking for more power, better fuel efficiency, and improved throttle response, an upgraded turbo is the way to go. Here’s a breakdown of the key advantages:

• Increased Horsepower and Torque: The most obvious benefit! A quality turbo upgrade can significantly boost your horsepower and torque figures, giving you that extra punch you crave, whether you're hauling heavy loads or just want to feel the surge when you hit the gas.
• Improved Throttle Response: Say goodbye to turbo lag! Upgraded turbos are often designed to spool up faster, meaning you get quicker acceleration and a more responsive feel, making your truck feel much more fun to drive.
• Better Fuel Efficiency: Believe it or not, a turbo upgrade can actually improve fuel economy. By optimizing the airflow and combustion process, an efficient turbo can help your engine run more effectively, leading to better MPG. This all depends on your driving style, so keep that in mind.
• Enhanced Towing Capabilities: If you tow frequently, a turbo upgrade can be a game-changer. More power and torque mean you can handle heavier loads with ease, making those long hauls a breeze. No more stressing about going up hills!
• Customization Options: Upgrade kits offer a range of customization options. You can tailor your turbo setup to meet your specific needs, whether you prioritize power, towing capacity, or fuel efficiency. This allows you to find the perfect turbo for your specific driving style and goals for your Cummins.
• Longevity and Reliability: Many aftermarket turbos are built with higher-quality materials and more robust designs than the stock components. This can translate into greater longevity and improved reliability, reducing the risk of turbo failure down the road.

So, if you're aiming to take your 2019 6.7 Cummins to the next level, a turbo upgrade is a smart move. But what options are out there? Let’s find out.

Types of 2019 6.7 Cummins Turbo Upgrade Kits

Now, let's get into the nitty-gritty of the different 2019 6.7 Cummins turbo upgrade kit options available. There's a wide range out there, from simple drop-in replacements to complete performance setups. Here's a look at the most common types:

• Drop-In Turbo Replacements: These are the easiest and most straightforward upgrades. Drop-in turbos are designed to directly replace your stock turbo without any modifications. They typically offer moderate performance gains and are a great option for those who want a simple, bolt-on upgrade. You can expect improved throttle response and a noticeable increase in power. These are ideal for those who want a quick and easy install.
• Performance Turbo Kits: These kits are designed for more significant power gains. They usually include a larger turbocharger, along with other components like a new exhaust manifold, wastegate, and often require tuning to maximize performance. They are for people who want more horsepower and are willing to invest more time in the installation and tuning process. The gains are impressive, and you'll really feel the difference!
• Variable Geometry Turbo (VGT) Upgrades: The 6.7 Cummins often uses a VGT. These turbos have adjustable vanes that optimize airflow across a wide range of engine speeds. Upgrading the VGT can improve throttle response, power delivery, and overall efficiency. These kits often come with upgraded actuators and are ideal for those seeking both performance and drivability.
• Twin Turbo Kits: For the ultimate power boost, consider a twin-turbo setup. These kits combine two turbochargers to provide massive horsepower and torque gains. This is the top-tier upgrade for those who want the absolute best performance, but it also comes with a higher price tag and more complex installation. Be prepared for a significant boost in performance!
• Hybrid Turbo Upgrades: These turbos combine elements of different designs to provide a balance of performance and efficiency. They often use a combination of components from different turbochargers to create a custom solution. They can be a great option for achieving specific performance goals, such as improved towing capabilities or enhanced fuel efficiency.

Choosing the right type of kit depends on your specific needs, budget, and performance goals. Think about what you use your truck for and how much power you're really looking for. Now, let’s consider some important things before you decide.

Key Considerations Before Buying a 2019 6.7 Cummins Turbo Upgrade Kit

Alright, before you pull the trigger on a 2019 6.7 Cummins turbo upgrade, there are a few important things to consider. Making sure you've thought about these factors will help you choose the best kit for your needs and ensure a smooth installation and optimal performance:

• Your Budget: Turbo upgrade kits can range in price from a few hundred dollars to several thousand. Determine your budget upfront and stick to it. This will help you narrow down your options and avoid overspending. Remember to factor in the cost of installation if you're not doing it yourself, as well as any necessary supporting modifications.
• Your Performance Goals: What do you want to achieve with the upgrade? Are you looking for more power for towing, better fuel economy, or just a more responsive driving experience? Your goals will influence the type of turbo kit you choose. If you're mainly focused on towing, a turbo with good low-end torque will be ideal. If you want maximum horsepower, you might consider a twin-turbo setup.
• Compatibility: Make sure the kit is compatible with your specific year, model, and any existing modifications to your truck. Double-check all the details to ensure a perfect fit and avoid any unexpected issues during installation.
• Installation Difficulty: Consider your mechanical skills and experience. Some kits are designed for easy bolt-on installation, while others require more extensive modifications. If you're not comfortable working on your truck, it's best to have a professional install the kit.
• Supporting Modifications: Upgrading your turbo often requires supporting modifications to ensure optimal performance and reliability. These may include a new intake system, exhaust system, fuel system upgrades, and an ECU tune. Consider the total cost of all necessary upgrades when making your decision.
• Tuning: Most turbo upgrades require a custom ECU tune to maximize performance and ensure the engine runs smoothly. Make sure the kit you choose includes tuning options or that you factor in the cost of a custom tune.
• Brand Reputation and Reviews: Research different brands and read reviews from other users. Look for reputable manufacturers known for producing high-quality and reliable turbo kits. Check online forums and social media groups to gather feedback and learn about other people's experiences with different kits.
• Warranty: Check the warranty offered by the manufacturer. A good warranty can provide peace of mind and protect you against potential defects or issues. Make sure you understand the terms and conditions of the warranty before making a purchase.
• Future Upgrades: Think about whether you plan to make any further modifications to your truck down the road. This can help you choose a turbo kit that complements your future plans and avoids having to replace components again later.

Taking the time to consider these factors will help you make an informed decision and choose the best 2019 6.7 Cummins turbo upgrade kit for your needs. It's about finding the perfect balance of performance, budget, and ease of installation. Now, let's talk about the installation process.

Installing Your 2019 6.7 Cummins Turbo Upgrade Kit

Okay, so you've chosen your 2019 6.7 Cummins turbo upgrade kit. Now it’s time to get down to business and install it! While installation procedures vary depending on the specific kit, here’s a general overview of the steps involved, plus some tips to make the process easier. Safety first, of course!

• Preparation: First off, gather all the necessary tools and equipment. This includes wrenches, sockets, a torque wrench, jack stands, and any other tools specified in the kit's instructions. Also, make sure you have a clean and well-lit workspace. Disconnect the negative battery terminals to prevent any electrical mishaps.
• Remove the Old Turbo: Carefully remove the existing turbocharger and all associated components. This typically involves disconnecting the intake and exhaust pipes, coolant lines, and oil lines. Be prepared for things to be a bit tight, and take pictures as you go, to remember how everything goes back together. Label all the parts you remove to make reassembly easier.
• Install the New Turbo: Install the new turbocharger according to the kit's instructions. This usually involves bolting the new turbo to the exhaust manifold, connecting the intake and exhaust pipes, and attaching the coolant and oil lines. Make sure to torque all bolts to the manufacturer's specifications to prevent leaks and ensure a proper seal. This is where those pictures come in handy!
• Install Supporting Modifications: If your kit includes other supporting modifications, such as a new intake system or exhaust manifold, install those components now. Follow the instructions provided with each component to ensure proper installation.
• Connect the Wastegate (if applicable): If your kit includes a wastegate, connect it to the turbocharger and adjust it according to the manufacturer's specifications. The wastegate helps regulate boost pressure and prevent overboosting.
• Install the Fuel System and ECU: Install any other components. Follow the instructions provided with each component to ensure proper installation. Remember that this step may require a professional to handle, so do not hesitate.
• ECU Tuning: Once everything is installed, you'll need to tune the ECU to optimize performance and ensure the engine runs smoothly. This is usually done using a handheld tuner or through a custom tune from a professional tuner. Follow the instructions provided with the tuning device to load the tune onto your truck.
• Final Checks and Testing: Once everything is installed and tuned, double-check all connections, tighten all bolts, and make sure everything is in place. Start the engine and let it idle for a few minutes to check for any leaks or unusual noises. Go for a test drive to evaluate performance and ensure everything is working correctly. Listen for any strange noises and monitor the engine's vitals, such as boost pressure and exhaust gas temperature.

Pro Tips for a Smooth Installation:

• Read the Instructions Carefully: Always read and understand the instructions provided with your kit before starting the installation.
• Take Your Time: Don't rush the process. Take your time and double-check everything as you go.
• Use Quality Tools: Invest in good quality tools to make the job easier and prevent any damage to your truck.
• Cleanliness is Key: Keep your workspace clean and organized. This will help you keep track of parts and prevent any dirt or debris from getting into your engine.
• Seek Professional Help: If you're not comfortable with any part of the installation process, don't hesitate to seek professional help. It's always better to be safe than sorry!

Maintaining Your Upgraded Turbo

So, you’ve installed your shiny new 2019 6.7 Cummins turbo upgrade and you’re loving the extra power. Awesome! But, to ensure your turbo lasts and performs at its best, proper maintenance is crucial. Here are some key maintenance tips to keep your turbo happy and your truck running strong:

• Regular Oil Changes: This is the most critical maintenance item. Clean oil is essential for lubricating the turbo's bearings and preventing premature wear. Use a high-quality oil that meets or exceeds the manufacturer's specifications for your truck. Change your oil and filter at the recommended intervals, or more frequently if you drive your truck hard or tow heavy loads. Make sure you use the correct oil filter, too!
• Proper Warm-Up and Cool-Down: Before driving your truck, allow the engine to warm up properly. This allows the oil to circulate and lubricate the turbocharger. After driving, especially after heavy loads or spirited driving, let the engine idle for a few minutes before shutting it off. This allows the turbo to cool down gradually, preventing oil from coking (burning and hardening) on the bearings.
• Air Filter Maintenance: A clean air filter is essential for protecting your turbo from dirt and debris. Regularly inspect your air filter and replace it as needed. Consider upgrading to a high-flow air filter for improved airflow and performance.
• Inspect for Leaks: Regularly inspect the turbocharger and all associated components for leaks. Check for oil leaks around the turbocharger, as well as any leaks in the intake or exhaust system. Address any leaks promptly to prevent damage to the turbocharger or other engine components.
• Check for Unusual Noises: Pay attention to any unusual noises coming from the turbocharger, such as whistling, rattling, or squealing. These noises could indicate a problem with the turbocharger, such as worn bearings or a damaged turbine wheel. If you notice any unusual noises, have your turbocharger inspected by a professional.
• Monitor Boost Pressure and EGT: Keep an eye on your boost pressure and exhaust gas temperature (EGT) gauges. Excessive boost pressure or EGT can damage your turbocharger or engine. Make sure you don't exceed the manufacturer's recommended limits. If you see readings outside of the normal range, take action to address the problem.
• Use High-Quality Fuel: Use high-quality fuel to ensure optimal combustion and prevent any damage to your engine or turbocharger. Avoid using low-quality fuel or fuel additives that could damage your turbocharger.
• Regular Inspections: Have your turbocharger and related components inspected by a professional at regular intervals. A professional can identify potential problems before they lead to more serious damage. This will help ensure that your turbocharger is in good working condition and prevent any unexpected failures.

Following these maintenance tips will help you keep your upgraded turbocharger running smoothly and ensure that you continue to enjoy the benefits of increased power and performance for years to come. Remember, a little bit of care goes a long way!

Conclusion: Unleash the Power of Your 2019 6.7 Cummins

There you have it, guys! Everything you need to know about 2019 6.7 Cummins turbo upgrade kits. From understanding the benefits and types of kits to considering the important factors and the installation process, you're now well-equipped to make an informed decision. Remember to choose a kit that suits your needs, budget, and driving style. If you take the time to research, install it carefully (or have it professionally installed), and maintain it properly, you'll be well on your way to enjoying a seriously powerful and fun-to-drive 6.7 Cummins! Happy upgrading and enjoy the ride! Feel free to ask more questions!