Reviving Your 1987 Honda FourTrax 250: Plastics Restoration Guide

Hey guys! So, you've got a classic 1987 Honda FourTrax 250, huh? Awesome! These ATVs are legendary for their durability and reliability. But let's be real, after all these years, the plastics probably look a little... well, weathered. Don't worry, though! Giving your 1987 Honda FourTrax 250 plastics a facelift is totally doable, and it can breathe new life into your ride. This guide will walk you through everything you need to know, from assessing the damage to getting those plastics looking sharp again. We'll cover cleaning, repairing cracks, choosing the right products, and even some tips for making your FourTrax stand out. Let's get started and bring that old Honda back to its former glory!

Assessing the Damage: What's the State of Your Plastics?

Before you dive into buying products and getting your hands dirty, it's super important to take a good look at the current state of your 1987 Honda FourTrax 250 plastics. This assessment will help you determine what needs to be done and what kind of materials you'll need. Grab a notepad and a pen, and let's get down to business. First off, let's talk about the common issues you might encounter: fading, scratches, cracks, and even missing pieces. Fading is probably the most common issue, especially if the ATV has spent a lot of time out in the sun. The original color can become dull and washed out, making the ATV look old and tired. Now, scratches are almost inevitable, considering these ATVs were built for some serious off-road adventures. Deep scratches can be more noticeable, but even minor ones can detract from the overall appearance. Cracks are a more serious concern, and they can range from small hairline fractures to large, gaping breaks. These cracks not only look bad but can also compromise the structural integrity of the plastics. Then, there's the possibility of missing pieces. Over time, plastic parts can break off or get lost, leaving your ATV looking incomplete. Take a good look at your fenders, the front and rear racks, the side panels, and any other plastic components. Make a list of everything that needs attention. Consider the severity of each issue. Are the scratches superficial, or do they go deep? Are the cracks small and manageable, or are they large and require more extensive repair? Identify the areas that need the most attention. This will help you prioritize your efforts and resources. Taking the time to assess the damage properly will save you time, money, and frustration in the long run. By understanding the scope of the project, you can create a realistic plan and ensure you have all the necessary materials and tools before you begin. Get ready to transform your ATV. Taking the time to assess the damage is the first and most crucial step in the restoration process. So, grab that notepad and get ready to bring that old Honda back to its former glory!

Cleaning and Preparing Your Plastics: The Foundation for Restoration

Alright, now that you've assessed the damage to your 1987 Honda FourTrax 250 plastics, it's time to start cleaning and prepping them. This step is super important, as it lays the foundation for all the work that follows. It's like building a house: you can't put up the walls until you have a solid foundation. You'll need some basic cleaning supplies, like a good quality soap, water, a sponge, some soft brushes, and a pressure washer. If you don't have a pressure washer, don't worry, a regular garden hose will do the trick too. Start by removing all the plastics from your ATV. This will make it easier to clean, repair, and paint them. Be sure to disconnect any lights or electrical components attached to the plastics before removing them. Once the plastics are off, give them a thorough wash with soap and water. Use the sponge and brushes to remove any dirt, grime, and debris. Pay special attention to areas with heavy build-up, like around the wheels and in the crevices. Rinse the plastics thoroughly with water, making sure to remove all the soap residue. Once the plastics are clean, you'll need to prepare them for any repairs or painting. This involves sanding the surface to remove any imperfections and create a good surface for adhesion. Use different grits of sandpaper, starting with a coarser grit to remove any scratches or rough spots. Then, gradually work your way to a finer grit to smooth out the surface. Be careful not to sand through the plastic or create any uneven areas. If you're planning on painting the plastics, now is the time to apply a primer. Primer helps the paint adhere to the plastic and provides a uniform surface for the color to go on. Choose a primer that's specifically designed for plastic. After the primer has dried, you can start painting. But we'll get into that a bit later. Cleaning and preparing your 1987 Honda FourTrax 250 plastics might seem like a simple step, but it's essential for a successful restoration. By taking the time to clean and prep the plastics properly, you're setting yourself up for success and ensuring that your ATV looks its best.

Repairing Cracks and Damage: Patching Up the Weaknesses

Alright, time to get serious! Now we're diving into repairing those pesky cracks and any other damage you might have found on your 1987 Honda FourTrax 250 plastics. This is where you get to put your DIY skills to the test. Depending on the size and severity of the damage, you'll have a few different options. For small cracks and scratches, you can often get away with using plastic repair epoxy or a plastic filler. These products are designed to fill in the cracks and imperfections, creating a smooth surface. Clean the area around the crack thoroughly with soap and water. Then, use sandpaper to rough up the surface, providing a good base for the epoxy or filler to adhere to. Mix the epoxy or filler according to the manufacturer's instructions, and apply it to the crack. Use a putty knife or other tool to smooth out the surface. Allow the epoxy or filler to dry completely. Once dry, sand the area smooth, feathering the edges to blend it in with the surrounding plastic. If you have larger cracks or broken pieces, you might need to use a more robust repair method, like plastic welding. Plastic welding involves melting the plastic together to fuse the pieces back together. You'll need a plastic welder and some welding rods of the same type of plastic as your ATV's plastics. Clean the area around the crack and prepare the edges for welding. Using the plastic welder, carefully melt the edges of the crack and the welding rod, fusing them together. Work slowly and methodically, ensuring that the weld is strong and even. Once the weld has cooled, you can sand down any excess plastic and smooth out the surface. For missing pieces, you can try to fabricate a replacement from a similar type of plastic or find a used replacement part. If you're fabricating a replacement, you can use epoxy or plastic welding to attach it to the existing plastic. Be sure to sand and paint the new piece to match the rest of your ATV's plastics. No matter which repair method you choose, take your time and be patient. Plastic repair can be tricky, but with a little effort, you can fix those cracks and get your 1987 Honda FourTrax 250 plastics looking great again. Remember, the key is to clean and prepare the area thoroughly, and to choose the right repair method for the damage.

Choosing the Right Products: Paints, Primers, and More

Alright, let's talk about the products you'll need to get those 1987 Honda FourTrax 250 plastics looking their best. Choosing the right products is crucial for a successful restoration, so let's break down the options. When it comes to paint, you have a few choices. You can go with a spray paint designed for plastics, which is often the easiest and most affordable option. Make sure to choose a paint that's specifically formulated for use on plastics, as regular paints may not adhere well. Another option is to use a paint specifically made for automotive applications. These paints are often more durable and offer a wider range of colors and finishes. No matter which paint you choose, be sure to use a primer first. Primer helps the paint adhere to the plastic and provides a uniform surface for the color to go on. Choose a primer that's compatible with the type of paint you're using. You'll also need some other products, like sandpaper, plastic filler, and cleaning supplies. You'll need different grits of sandpaper to prepare the plastics for paint. Start with a coarser grit to remove any scratches or rough spots, and gradually work your way to a finer grit to smooth out the surface. If you have any cracks or imperfections, you'll need plastic filler to fill them in. Choose a filler that's compatible with the type of plastic on your ATV. To clean your plastics, you'll need a good quality soap, water, a sponge, and some soft brushes. For removing grease and grime, you might also want to use a degreaser. When shopping for products, be sure to read the labels carefully and choose products that are specifically designed for use on plastics. This will help ensure that your restoration is successful and that your 1987 Honda FourTrax 250 plastics look their best.

Painting Your Plastics: Bringing Back the Color

Alright, guys and gals, let's get into the fun part: painting your 1987 Honda FourTrax 250 plastics! This is where you get to bring back the original color and make those old plastics shine. First things first, make sure you've properly cleaned, prepped, and primed your plastics. This step is essential for the paint to adhere properly and to achieve a smooth, even finish. Choose a well-ventilated area, like a garage or outdoor space, to do your painting. Protect the surrounding area from overspray by covering it with drop cloths or newspaper. Now, it's time to start painting. If you're using spray paint, hold the can about 8-10 inches away from the surface and apply even coats. Start with light coats and build up the color gradually. This will help prevent runs and drips. Let each coat dry completely before applying the next one. For a more professional finish, you might consider using an automotive paint system. These systems often come with a base coat, clear coat, and sometimes a hardener. Automotive paints are usually more durable and offer a wider range of colors and finishes. Apply the base coat in even coats, allowing each coat to dry completely before applying the next one. Once the base coat is dry, apply the clear coat. The clear coat provides a protective layer and gives your plastics a glossy finish. Allow the clear coat to dry completely. Once the paint is dry, you can apply a sealant to protect the finish and give your plastics a long-lasting shine. Choose a sealant that's designed for use on painted plastics. After you're done painting, let the plastics cure completely before handling them. This can take several days or even weeks, depending on the paint and the environmental conditions. Be patient, and don't rush the process. Taking your time and following these steps will help you achieve a professional-looking finish and bring those 1987 Honda FourTrax 250 plastics back to life. So, grab your paint and get ready to transform your ATV!

Protecting Your Work: Sealants and Maintenance

So, you've put in the hard work of restoring your 1987 Honda FourTrax 250 plastics. Congrats, you've come a long way! But the job doesn't end there, guys. Now it's time to protect your hard work and keep those plastics looking their best for years to come. One of the most important things you can do is to apply a sealant. A sealant creates a protective layer over the paint, helping to prevent fading, scratches, and other damage. Choose a sealant that's specifically designed for use on painted plastics. Apply the sealant according to the manufacturer's instructions, and be sure to reapply it periodically, as needed. Regular cleaning is also essential for maintaining the appearance of your plastics. Wash your ATV regularly with soap and water, removing any dirt, grime, and debris. Avoid using harsh chemicals or abrasive cleaners, as these can damage the paint. Instead, opt for mild soaps and soft brushes. If you have any scratches or other minor damage, address them promptly. Use touch-up paint or plastic filler to repair the damage and prevent it from getting worse. Consider using protective covers or wraps to protect your plastics from scratches and other damage. These covers can be applied to the plastics and removed when not in use. Store your ATV in a garage or other protected area when not in use. This will help protect your plastics from the elements and extend their lifespan. By taking these steps, you can protect your investment and keep your 1987 Honda FourTrax 250 plastics looking their best for years to come. Remember, a little maintenance goes a long way in preserving the beauty and value of your ATV. Stay on top of things, and your ATV will continue to be the envy of all your friends!

Customization and Upgrades: Making Your FourTrax Unique

Alright, so you've restored your 1987 Honda FourTrax 250 plastics and they're looking fresh. But why stop there? Now it's time to add your personal touch and make your ATV truly unique. There are tons of ways to customize your ATV and make it stand out from the crowd. One popular option is to add decals or graphics. You can find decals and graphics in a variety of styles, colors, and designs. Choose decals that reflect your personality or your favorite hobbies. You can apply the decals yourself, or you can have them professionally installed. Another option is to add accessories. There are many accessories available for ATVs, including bumpers, racks, lights, and winches. Choose accessories that fit your needs and preferences. You can also customize your ATV's seat by replacing the seat cover or adding padding. A custom seat can add comfort and style to your ride. Consider upgrading the wheels and tires. Upgrading the wheels and tires can improve your ATV's performance and appearance. Choose wheels and tires that are appropriate for the terrain you'll be riding on. You can also add custom lighting. Adding custom lighting can improve your visibility and make your ATV look cooler. Install LED lights or other custom lighting options. Remember to check local regulations regarding ATV modifications and customizations. Make sure your modifications are legal and safe. By customizing your 1987 Honda FourTrax 250 plastics and adding other personal touches, you can create an ATV that's truly your own. So, go out there, get creative, and make your ATV the envy of everyone you meet!

Conclusion: Enjoying the Ride

So there you have it, guys! We've covered everything you need to know about restoring your 1987 Honda FourTrax 250 plastics. From assessing the damage to cleaning and repairing, choosing the right products, painting, and protecting your work, you now have the knowledge and skills to bring your ATV back to life. Restoring your ATV can be a rewarding experience. Not only will you have a great-looking ATV, but you'll also save money compared to buying new plastics. Plus, you'll have the satisfaction of knowing that you did it yourself. Remember to take your time, be patient, and don't be afraid to experiment. With a little effort, you can transform your old Honda into a head-turner. Now that your ATV is looking its best, it's time to enjoy the ride! Get out there and explore the trails, and have some fun. Remember to ride safely and respect the environment. Your fully restored 1987 Honda FourTrax 250 plastics will look awesome as you're enjoying your ride! Happy trails, and enjoy the ride on your newly restored ATV! Ride on, my friends! And don't forget to show off your restored beauty to all your buddies. It's time to enjoy the fruits of your labor and make some memories on that classic machine.