Hey there, fellow ATV enthusiasts! If you're here, chances are you're either a proud owner of a classic 1986 Honda Fourtrax 250 or you're considering taking one on as a project. Either way, you've come to the right place! We're diving deep into the world of 1986 Honda Fourtrax 250 plastics – those crucial components that keep your trusty steed looking sharp and protecting its vital parts. Restoring an old ATV can be incredibly rewarding, and one of the most visually impactful upgrades you can make is replacing or restoring the plastics. Let's face it, after decades of sun, dirt, and the occasional tumble, those original plastics can start to look a little worse for wear. But don't worry, guys, breathing new life into your Fourtrax's bodywork is totally doable, and we're here to guide you through it.

Understanding the Importance of Plastics

First things first, why are plastics so important? Well, besides giving your Fourtrax its signature look, the plastics serve several key functions. They act as a shield against the elements, protecting the engine, electrical components, and other sensitive parts from mud, water, and debris. They also provide a degree of impact protection, helping to absorb shocks and prevent damage in the event of a collision or rollover. And let's not forget the aesthetic factor! The plastics are what give your ATV its character. They define its style and make it stand out on the trails. When the plastics are cracked, faded, or missing, it not only compromises the ATV's protection but also diminishes its overall appeal. So, when we talk about 1986 Honda Fourtrax 250 plastics, we're not just talking about cosmetic upgrades; we're talking about functionality, protection, and preserving the classic appeal of your ATV. Whether you're planning a full restoration or just want to give your Fourtrax a facelift, understanding the role of plastics is the first step toward a successful project. Replacing worn-out plastics can make a huge difference in the overall look and performance of your ATV. Plus, it's a great way to add value to your investment and enjoy the ride even more. Keep in mind that finding original plastics for a machine that's been around since 1986 can be a challenge. But don't worry, there are plenty of aftermarket options available, as well as techniques for repairing and restoring your existing plastics. Let's delve into the options and strategies you have for your 1986 Honda Fourtrax 250 plastics.

Identifying the Plastic Components of Your Fourtrax 250

Okay, so you're ready to get started. The first thing you need to do is identify all the plastic components on your 1986 Honda Fourtrax 250. This might seem obvious, but it's important to make sure you know exactly what you're dealing with. The main plastic components typically include the following:

• Front Fender: This fender protects the rider and the front of the ATV from mud and debris thrown up by the front tires. It's usually a large, curved piece that attaches to the front suspension and frame.
• Rear Fender: Similar to the front fender, the rear fender protects the rider and the rear of the ATV. It's often integrated with the seat and taillight.
• Side Covers: These covers are located on the sides of the ATV, typically covering the engine and other mechanical components. They often have vents to allow for airflow and cooling.
• Front Rack: Many Fourtrax models came with a plastic front rack for carrying cargo. This rack is mounted to the front of the ATV and can be prone to cracking or breaking over time.
• Headlight Surround: This surrounds the headlight and helps to protect it from damage. It can also include the front number plate.
• Various Trim Pieces: There may be other smaller plastic trim pieces, such as those around the handlebars, footwells, and other areas of the ATV. These pieces can be easily overlooked but contribute to the overall appearance of the ATV.

Performing a Thorough Inspection

Now that you know what to look for, perform a thorough inspection of all the plastic components on your Fourtrax. Take your time and examine each piece closely. Look for the following:

• Cracks and Breaks: These are the most common issues. Check for cracks, especially around mounting points and areas that are exposed to stress. Breaks may require replacement or repair.
• Fading and Discoloration: Sun exposure can cause the plastics to fade and lose their original color. This can make the ATV look old and worn out. You might be able to restore the color with some cleaning and polishing, or you may need to repaint the plastics.
• Warping and Deformations: Heat and other factors can cause the plastics to warp or deform. This can affect the fit and function of the components.
• Missing Pieces: Make sure all the original plastic pieces are present. If any pieces are missing, you'll need to find replacements.
• Mounting Points: Check the mounting points where the plastics attach to the frame and other components. Make sure the mounting points are intact and not damaged. You'll need to use these to reinstall the new or repaired plastics.

By carefully inspecting each plastic component, you can determine which parts need to be replaced, repaired, or restored. This will help you plan your project and budget accordingly. Don't be afraid to take pictures and make notes during the inspection process. This will come in handy later when you're ordering parts or working on repairs.

Sourcing Replacement Plastics for Your Fourtrax

So, your inspection is complete, and you know what needs to be done. Now comes the fun part: finding those 1986 Honda Fourtrax 250 plastics! Here's a breakdown of your options:

• OEM (Original Equipment Manufacturer) Parts: These are the genuine Honda parts, made to the original specifications. They offer the best fit and finish but can be expensive and sometimes difficult to find for older models. Check with your local Honda dealer or online OEM parts retailers. Be prepared to pay a premium for genuine parts, especially for a machine as old as the '86 Fourtrax.
• Aftermarket Plastics: Aftermarket plastics are manufactured by companies other than Honda. They're often more affordable than OEM parts and offer a wider variety of colors and styles. Be sure to research the brand and read reviews to ensure good quality and fit. Online retailers like Amazon, eBay, and dedicated ATV parts suppliers are great places to start your search for aftermarket plastics. Make sure to double-check that the plastics are compatible with your specific model year.
• Used Parts: If you're on a budget, consider used plastics. You can find these at salvage yards, online marketplaces, or through ATV enthusiast groups. Inspect the used parts carefully before purchasing to ensure they're in good condition.
• Plastic Repair Kits: For minor damage, you may be able to repair your existing plastics using a plastic repair kit. These kits typically include epoxy, filler, and other materials to mend cracks and breaks. This can be a cost-effective option for small repairs.

Tips for Buying Plastics

Before you start throwing money around, here are some tips to keep in mind when shopping for 1986 Honda Fourtrax 250 plastics:

• Verify Fitment: Always double-check that the parts you're ordering are compatible with your specific model year. Mistakes happen, and you don't want to end up with parts that don't fit. Read the product descriptions carefully and look for any notes about compatibility.
• Read Reviews: Before purchasing aftermarket parts, read reviews from other customers. This will give you an idea of the quality, fit, and finish of the parts. Online forums and ATV enthusiast groups can also be valuable sources of information.
• Compare Prices: Shop around and compare prices from different retailers. Prices can vary widely, so it pays to do your research. Don't always go for the cheapest option, as the quality may be compromised.
• Consider Color Options: Think about the color of the plastics you want. Do you want to stick with the original color, or do you want to change things up? Some aftermarket plastics come in a variety of colors and styles.
• Inspect Before Installation: Once you receive the plastics, inspect them carefully before installing them. Make sure they're free from defects and that all the mounting points are intact. If you find any issues, contact the seller immediately.

Repairing and Restoring Your Existing Plastics

Not every cracked fender or faded side panel needs to be replaced. Sometimes, with a little elbow grease and the right techniques, you can restore your existing plastics to their former glory. This is especially useful if you're on a budget or if you want to preserve the original look of your ATV. Here's a look at some common repair and restoration methods for your 1986 Honda Fourtrax 250 plastics:

Repairing Cracks and Breaks

• Plastic Welding: This is a popular and effective method for repairing cracks and breaks in plastic. A plastic welder uses heat to melt the plastic together, creating a strong bond. You can find plastic welding kits online or at auto parts stores. This method is ideal for cracks and breaks that are located in areas that aren't visible, like the underside of a fender.
• Epoxy and Filler: For smaller cracks and breaks, you can use epoxy and plastic filler. Clean the area thoroughly, apply the epoxy, and then use the filler to smooth out the surface. Sand the repaired area and repaint it to match the original color. Epoxy and filler are a good choice for repairing minor damage or for filling in small holes.
• Reinforcement: For cracks near mounting points or other high-stress areas, consider reinforcing the repair with metal or plastic strips. This will add strength and prevent the crack from spreading.

Restoring Faded Plastics

• Cleaning: Start by thoroughly cleaning the plastics with soap and water. Remove any dirt, grime, and oxidation that has built up over time. Use a degreaser to remove any stubborn stains.
• Polishing: Once the plastics are clean, you can use a plastic polish to restore their shine. Apply the polish according to the manufacturer's instructions and buff it out with a clean cloth. This will help to remove minor scratches and restore the color of the plastics.
• Repainting: If the plastics are severely faded, you may need to repaint them. Sand the plastics to create a surface for the paint to adhere to, then apply a plastic-specific primer and paint. Follow the manufacturer's instructions for the best results. Repainting gives you the option of choosing a new color for your ATV.
• Heat Gun: A heat gun can be used to restore the color of faded plastics. Apply heat evenly to the plastic, being careful not to overheat it. This can help to remove oxidation and restore the original color. Be careful when using a heat gun, as you can easily melt or warp the plastic.

Step-by-Step Guide to Replacing Plastics

Alright, you've got your new 1986 Honda Fourtrax 250 plastics ready to go, or perhaps you are restoring the original ones. Here's a step-by-step guide to help you replace them:

1. Preparation: Gather your tools and materials. You'll need a screwdriver, wrenches, and possibly a drill. Make sure you have the new plastics, any necessary hardware, and the instructions that came with the parts. If you are reusing the old plastics, have all your repair equipment ready.
2. Removal: Carefully remove the old plastics. Start with the easiest pieces first, such as the side covers. Use the correct tools to remove any screws, bolts, or clips that hold the plastics in place. Take pictures as you go, so you can remember how everything goes back together. Place the removed hardware in a safe place, like a labeled container.
3. Cleaning: Before installing the new plastics, clean the frame and any other components that will be covered by the plastics. This will help to ensure a good fit and prevent any dirt or debris from getting trapped underneath.
4. Installation: Install the new plastics, following the instructions that came with the parts. Start with the main components, such as the fenders and side covers. Align the plastics with the mounting points and secure them with the appropriate hardware. Don't over-tighten the screws or bolts, as this can damage the plastics.
5. Final Touches: Once all the plastics are installed, double-check that everything is secure and properly aligned. Tighten any loose screws or bolts and make any necessary adjustments. Clean the plastics with soap and water to remove any fingerprints or smudges. Step back and admire your handiwork!

Maintaining Your New Plastics

Now that you've got your 1986 Honda Fourtrax 250 plastics looking fresh, you'll want to take steps to keep them that way. Here are some tips for maintaining your new plastics:

• Regular Cleaning: Wash your ATV regularly with soap and water. This will help to remove dirt, mud, and other debris that can damage the plastics. Avoid using harsh chemicals or abrasive cleaners, as these can scratch or dull the plastics. A simple wash and wax will go a long way.
• UV Protection: Park your ATV in a shaded area when possible, or use a cover to protect the plastics from sun exposure. UV rays can cause the plastics to fade and become brittle over time. A good cover is a great investment.
• Waxing: Apply a wax or protectant to the plastics to help protect them from the elements and keep them looking their best. Waxing will also make the plastics easier to clean and maintain.
• Inspect Regularly: Inspect the plastics regularly for any signs of damage or wear. Address any issues promptly to prevent them from getting worse. Catching problems early can save you time and money down the road.

Conclusion: Revitalize Your Ride!

There you have it, guys! A comprehensive guide to 1986 Honda Fourtrax 250 plastics. Whether you're a seasoned mechanic or a weekend warrior, restoring the plastics on your ATV is a rewarding project that can make a huge difference in its appearance and functionality. By following these tips and techniques, you can breathe new life into your classic Fourtrax and keep it looking its best for years to come. Remember, patience and attention to detail are key. Enjoy the process, and happy riding! Don't hesitate to reach out if you have any questions or need further assistance. Ride on! The journey of restoring an old ATV can be both challenging and incredibly satisfying. The plastics are an essential element of that journey, from the first step of identifying the components to the last satisfying touch of a fresh wax. So, get out there, grab your tools, and start making your 1986 Honda Fourtrax 250 shine. You've got this! Happy trails! And remember, maintaining your Fourtrax's plastics is an ongoing process. With a little care and attention, your ATV will continue to look great and provide you with years of enjoyment. So, get out there and enjoy the ride. The open trails await!